Materials

Padding

Valued in orthosis fabrication for its padding properties: ComforTex soft padding material is especially pliant and very comfortable for the user to wear.

Lamination Technology

Orthopox lamination resin is a transparent, epoxy-based resin for fabricating thin-walled, sturdy laminates using lamination technology. Thanks to excellent impregnation and bonding to the reinforcement fibres, it offers a very high level of component quality like prepreg technology and a higher structural strength compared to acrylic resins. The curing time of the lamination resin can be controlled by the temperature, and the component can be individually coloured with the Ottobock colour pastes.

Unlike our other resins, the Orthocryl sealing resin is not suitable for laminating. The acrylic resin is only used for sealing and bonding. Combined with fillers, it can be used to produce fillers.

Accessory

The new hook-and-loop closures consist of the hook-and-loop strap, strap guide loop and moveable pad. They can be used in orthotics and prosthetics for the lower and upper limbs.
Soft edges make the hook-and-loop closure comfortable for the wearer.
It is easy to shorten and use, since the length of the strap offers flexibility but is not damaged while shortening – the durability of the hook-and-loop closure is maintained. The sliding pad can be individually cut to length as well thanks to the integrated welding seams.
Thus the hook-and-loop closure with pad can be perfectly positioned on the device.
Excellent guidance of the loop strap in the strap guide loop makes the hook-and-loop closure very sturdy and therefore ideally suited for high strain. Four guide loops are used to securely yet flexibly position the pad on the loop strap.
The pad is also available separately for easy replacement.

OrthoEpox GreenLine is a sustainable epoxy resin which consists of 50 % renewable raw materials and is used for the fabrication of lightweight, thin-walled yet sturdy laminates in prosthetics and orthotics.

Thermoplastics

ThermoLyn clear plus is ideal for the fabrication of self-supporting check sockets used in short-term, supervised trial fittings in the practice.
As a clear and transparent material, it allows skin discolouration on the surface of the residual limb to be precisely monitored in order to draw conclusions about the fit of the prosthetic socket. The thermoplastic material can be reheated and shaped as needed so that the contour can be perfectly adapted to the shape of the residual limb.

Plaster and mold products

The Gypsona® plaster bandage is used to prepare a plaster cast.
The plaster bandage combines fast-drying, high-quality plaster with the adaptable, stable weave of a special fabric. Gypsona® results in minimal plaster loss and ensures a smooth, even surface. The rich, creamy consistency makes it easy to use.
Also available as 699G33 longuette for cutting to size.

Prepreg Technology

616B65 Kraibon rubber is a thin film made of non-cross-linked rubber that hardens jointly with the resin in the existing fabrication process. A composition of hard and soft material can be created, combining the favourable mechanical properties of fibre composites with the good elasticity of rubber. The usual fabrication process for a fibre composite component remains unchanged. No additional bonding agents are needed.
Kraibon is a thin film of non-cross-linked rubber that cures together with the resin in the existing manufacturing process. A structure of hard and soft material can be achieved which combines the good mechanical properties of fibre composite plastics with the good &#34;elastic&#34; properties of rubber. The usual manufacturing process of a fibre composite component remains unchanged - no additional bonding agents are required.
This innovative technology is now also being used in orthopaedics and can be used, for example, to produce soft edges in orthoses. The drapability of the material allows it to be easily moulded to the component. It can be inserted and draped like prepreg. Different material thicknesses can be achieved by laying several layers.

Orthovinyl lamination resin is a vinyl ester-based resin that is easy to process and can be used to fabricate thin-walled, stable laminates.
Due to its structure, it bonds to carbon fibre more effectively than an acrylic resin. This achieves a high degree of stiffness at a low laminate wall thickness, which falls between that of an acrylic resin and that of an epoxy resin.
Nevertheless, Orthovinyl can be processed as quickly and easily as an acrylic resin. The standard Ottobock 617P37&#61;0.150 hardener can be used.

Preforms represent a new generation in transfemoral socket fabrication.
Highly rigid frame and container sockets can be produced with little effort by using precut carbon elements.

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