616B60 - Lamination Technology

Resin Film

For extra precision

The 616B60 resin film was developed especially to support the fabrication of exceptionally sturdy and lightweight prostheses and orthoses using lamination technology.

This clean processing method for producing components simplifies the lamination process and increases the efficiency of the workflow. The required component characteristics are guaranteed thanks to a resin content that is precise and adjustable.

Only a vacuum oven and a vacuum pump are required to use the resin film, in addition to a freezer/refrigerator. Common reinforcement materials can still be used; however, additional fixation of the material is no longer required.

Material	Epoxy
Scope of application	Orthosis lower limb, Orthosis upper limb, Prosthesis lower limb, Prosthesis upper limb
Use	Definitely socket production, Definitely orthosis production

All specifications

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Functionality

All benefits at a glance

Lighter, thinner components with stiffness equal to that of components on acrylic resin basis
On epoxy resin basis
Clean and easy processing
Excellent draping characteristics
Resin quantity can be applied precisely
Adjustable resin content
Cut pieces of resin film can be stored in a conventional freezer
Smaller storage volumes in freezer compared to prepreg
Saves auxiliary materials (e.g. no additional fixing of reinforcing materials required)
Can be combined with Ottobock reinforcement materials and prepregs

Tip

The optimal processing temperature is between 20 °C/68 °F and 23 °C/73 °F.
Make sure the processing area is dry and free of dust, talcum and grease.
The resin content of the laminate should be at least 50% by weight. For this reason, please pay attention to the weight per unit area of your reinforcement material.
We recommend using the 633T18 Cooling spray to make it easier to remove the protective film from the resin film. Spray the edge of the protective film lightly for this purpose.
For the first layer, apply spray adhesive to the laminating tool.
Cure for 4 h under vacuum in a 130 °C/266 °F oven.

All benefits at a glance

Lighter, thinner components with stiffness equal to that of components on acrylic resin basis
On epoxy resin basis
Clean and easy processing
Excellent draping characteristics
Resin quantity can be applied precisely
Adjustable resin content
Cut pieces of resin film can be stored in a conventional freezer
Smaller storage volumes in freezer compared to prepreg
Saves auxiliary materials (e.g. no additional fixing of reinforcing materials required)
Can be combined with Ottobock reinforcement materials and prepregs

Tip

The optimal processing temperature is between 20 °C/68 °F and 23 °C/73 °F.
Make sure the processing area is dry and free of dust, talcum and grease.
The resin content of the laminate should be at least 50% by weight. For this reason, please pay attention to the weight per unit area of your reinforcement material.
We recommend using the 633T18 Cooling spray to make it easier to remove the protective film from the resin film. Spray the edge of the protective film lightly for this purpose.
For the first layer, apply spray adhesive to the laminating tool.
Cure for 4 h under vacuum in a 130 °C/266 °F oven.

All benefits at a glance

Lighter, thinner components with stiffness equal to that of components on acrylic resin basis
On epoxy resin basis
Clean and easy processing
Excellent draping characteristics
Resin quantity can be applied precisely
Adjustable resin content
Cut pieces of resin film can be stored in a conventional freezer
Smaller storage volumes in freezer compared to prepreg
Saves auxiliary materials (e.g. no additional fixing of reinforcing materials required)
Can be combined with Ottobock reinforcement materials and prepregs

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Specifications

Product information

Material	Epoxy
Scope of application	Orthosis lower limb, Orthosis upper limb, Prosthesis lower limb, Prosthesis upper limb
Use	Definitely socket production, Definitely orthosis production
Product type	Epoxy lamination resin film
Colour	Transparent, Transparent
Order unit	Package
Amputation level	Transfemoral amputation, Transradial amputation, Transtibial amputation, Transhumeral amputation

Product Data

Article number	Packaging	Package	Weight per unit area
616B60=2	23 foils at 300 x 300 mm per foil	2 m²	340 g/m²
616B60=5	56 foils at 300 x 300 mm per foil	5 m²	340 g/m²
616B60=10	112 foils at 300 x 300 mm per foil	10 m²	340 g/m²

Article number	616B60=2	616B60=5	616B60=10
Packaging	23 foils at 300 x 300 mm per foil	56 foils at 300 x 300 mm per foil	112 foils at 300 x 300 mm per foil
Package	2 m²	5 m²	10 m²
Weight per unit area	340 g/m²	340 g/m²	340 g/m²