Planning and Equipping

Machinery

The machine offers a complete grinding, sanding, scouring and polishing system at a width of just 115 cm. Despite its compact design, there is plenty of room around the two sanding belts for processing lasts. The machine can also be installed at two different heights for an optimal ergonomic working position. So it’s no surprise that the Flexam Compact 115B is extremely popular in workshops with a limited amount of space, as well as in larger ones

The machines in the Flexam LSB Executive series were developed especially for processing lasts. That’s why the pneumatic abrasive rolls are equipped with an especially adapted suctioning area. Optimum suctioning of fine dust as well as coarse chips is ensured. The Flexam LSB Executive series is equipped with two sanding belts (with narrow or wide sanding belts depending on the version (40 mm and 100 mm)) as well as a powerful naumkeag motor. Thanks to the belt spacing of 472 mm, sufficient space is provided to also process larger last models. All grinding and milling workstations are equipped with their own extraction channel. The 701L24&#61;FLSB version also includes a milling section with a sole milling tool and three heel milling tools.

Safety equipment

With the new Ottobock hygiene station, you help protect yourself and others from infectious diseases.
The station contains everything necessary for disinfecting the hands and for cleaning and disinfecting orthopaedic devices.
When developing it, special emphasis was placed on interrupting the chain of transmission. The disinfectant and soap dispensers and the tap can be operated with the forearm. In addition, all surfaces are stainless steel so they can be easily cleaned and disinfected.

Manufacturing epitheses and prostheses from high-viscosity silicone requires highly functional rollers that simplify your everyday work.
High-viscosity silicone consists of two components that are first mixed together and then rolled out into sheets. The next step is the custom tinting to match the patient’s skin colour.
Our new silicone roller features all the functions that make your work easier while complying with safety standards.
The silicone roller is easy to operate using the foot pedal and touchscreen control. Turning speed and roller gap are continuously adjustable. The highly polished rollers ensure that the silicone does not stick. Furthermore, you can always work safely and have the best possible protection against accidents. The hazard zone is optimally secured by a light barrier and two-hand operation.

This vacuum pump offers everything you’d expect from a cutting-edge vacuum pump: It’s durable, powerful, reliable, quiet, energy efficient and boasts a modern design.
At the same time, the 755E71 Vac M12 vacuum pump has a broad range of applications. The all-rounder has a suction capacity of 12 m³/h and can be used for both laminating and vacuum-forming tasks. It can be used either as a central supply point for a number of workstations or as a mobile solution for a single workstation.
The vacuum pump’s full potential can ultimately be put to best use in combination with the Ottobock vacuum-forming and lamination workstations. Matching it with a vacuum tank and pressure regulators puts its entire range of benefits at your disposal.
The vacuum pump is always the right choice for completing any job in the orthopaedic workshop with maximum precision.

Workshop equipment

Compact, functional and convenient – with a footprint of less than 2 m², the lamination workstation is especially suited to small workshops.
You’re just two steps away from the perfect result. The full power of the vacuum pump is available to you at the press of a button, and the lamination process can begin as soon as you open the shut-off valves.
The workstation is also equipped with an adjustable vacuum system and pressure gauge on both sides to ensure precise results. The vacuum can be generated from above or below to match your preferences and way of working, as the high-precision clamping devices can be extended or retracted as well as rotated by 360°.

The laminating island features a compact, well-conceived design. It has four fully equipped workstations with two vacuum connections each (one with variable vacuum), an Orthofix clamping device and an optional casting assist – while taking up minimal space.
The required roll material can be stored directly at the workstation for efficient laminating work. The mobile material cart with an integrated cutting surface is an additional aid. It also ensures materials and tools are always close to hand.
Workers’ health is also protected. Slots integrated in the laminating island extract vapours efficiently. A flexibly adjustable suction arm (optional) can also be attached.

The plaster drying oven is unlike any other in the world. It can dry plaster models faster and save more energy in the process by using the principle of condensation. As a result, orthopaedic workshops can substantially reduce the costs incurred during the fabrication of orthopaedic components such as prosthetic sockets. At the same time, it features high-quality workmanship, a functional design and more convenience.
The drying time is reduced by almost half! A comparative test has shown that the plaster drying oven takes 13 hours to dry test plaster models. By contrast, the convection oven requires a drying time of 24 hours. The test was carried out on six plaster models made of alabaster modelling plaster with a weight of 4 kg each and a plaster-to-water mixing ratio of 1:1.5.
The new Ottobock plaster drying oven is like no other in the world. It can dry plaster models faster and more energy-efficiently using the principle of condensation. As a result, orthopaedic workshops can substantially reduce the costs incurred during the fabrication of orthopaedic components such as prosthetic sockets. At the same time it features high-quality workmanship, functional design and more convenience.
Success through a shorter drying time
The drying time is reduced by almost half! A comparative test has shown that the new plaster drying oven takes only 13 hours to dry test plaster models. By contrast, the infrared convection oven requires a drying time of 24 hours for the same quantity and the same material.*
Positive feedback from practitioners
&#34;The new oven dries much faster,&#34; says Gerben Dokter, workshop manager of the orthopaedic company Gardeslen. &#34;We can have our plaster models dried in just one night – every night. Our weekly planning is now considerably more flexible and we save time.&#34;
*The comparative test was carried out on six plaster models made of alabaster modelling plaster with a weight of 4 kg each and a plaster-to-water mixing ratio of 1:1.5.

Disinfecting prostheses and orthoses is quick and easy with the 701Z42 disinfection cabinet. The disinfectant is evenly sprayed into the cabinet from a container and extracted through a carbon filter after disinfection. This prevents contamination of the room air. The process is started and monitored on the touch screen.
The stainless steel shelves are easy to clean. They have a load bearing capacity of up to 50 kg and can be removed entirely when needed.

This highly modern suction booth features an integrated air curtain, providing optimum protection against chemical vapours – and enabling you to work at the front with clear vision at all times. When lamination resins are processed, harmful vapours and gases have to be extracted safely. In conjunction with a central explosion-proof box ventilator, you can now extract gases and vapours safely and conveniently. The fresh air curtain at the front prevents gases and vapours from entering the work room. In this way, you can work optimally at the front with the best view and no impairments by a protective window. Integrated explosion-proof lighting guarantees first-class illumination of the workplace.

The lamination workstation enables users to work simultaneously, provides extremely effective vapour protection and offers you remarkably flexible adjustment possibilities. Depending on the version, two, three or even four workstations give you the opportunity to continue working on another project while you wait for a model to cure.

This multifunctional station for casting and laminating comes perfectly equipped for the efficient production of orthopaedic devices such as laminated sockets. When connected to a central suction system or equipped with an explosion proof top-mount fan, the integrated suction slots and continuous edge suction on the worktop ensure ultimate safety at all times. Plus, vapours can also be removed right where they arise using the optional suction arm.

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