Materials

Padding

Valued in orthosis fabrication for its padding properties: ComforTex flexible padding material is especially pliant and very comfortable for the user to wear.

Lamination Technology

Orthopox lamination resin is a transparent, epoxy-based resin for fabricating thin-walled, sturdy laminates using lamination technology. Thanks to excellent impregnation and bonding to the reinforcement fiber, it offers a very high level of component quality like prepreg technology and a higher structural strength compared to acrylic resins. The curing time of the lamination resin can be controlled by the temperature, and the component can be individually coloured with the Ottobock colour pastes.

Unlike our other resins, the Orthocryl sealing resin is not suitable for laminating. The acrylic resin is only used for sealing and bonding. Combined with fillers, it can be used to produce fillers.

OrthoEpox GreenLine is a sustainable epoxy resin which consists of 50 % renewable raw materials and is used for the fabrication of lightweight, thin-walled yet sturdy laminates in prosthetics and orthotics.

Thermoplastics

The new material in the ThermoLyn series is ideal for the fabrication of self-supporting check sockets used in short-term, supervised trial fittings in the practice.
As a clear and transparent material, it allows skin discoloration on the surface of the residual limb to be precisely monitored in order to draw conclusions about the fit of the prosthetic socket. The thermoplastic material can be reheated and shaped as needed so that the contour can be perfectly adapted to the shape of the residual limb.

Orthovinyl lamination resin is a vinyl ester-based resin that is easy to process and can be used to fabricate thin-walled, stable laminates.
Due to its structure, it bonds to carbon fibre more effectively than an acrylic resin. This achieves a high degree of stiffness at a low laminate wall thickness, which falls between that of an acrylic resin and that of an epoxy resin.
Nevertheless, Orthovinyl can be processed as quickly and easily as an acrylic resin. The standard Ottobock 617P37&#61;0.150 hardener can be used.

Valued in orthosis fabrication for its padding properties: ComforTex grippy padding material is highly slip-resistant and very comfortable for the user to wear.

Valued in orthosis fabrication for its padding properties, ComforTex air padding material is highly breathable and improves user comfort.

C-Orthocryl is a laminating resin for the production of solid components with a high carbon fiber content in prosthetics and orthotics. The curing time can be shortened by adding Orthocryl laminating resin 80:20 Speed.

Adhesives

Based on epoxy resin, 636W28 adhesive is suitable for applications including gluing in foot adapters as well as bonding wood and metal, unilateral bar systems and E-MAG knee joints.
For convenient processing, we offer the 756K30 dispensing gun for the 50 ml container that makes it easy to squeeze the special adhesive out of cartridges A and B.
Thanks to the enclosed static mixers, the adhesive can be used multiple times. This way, the adhesive doesn’t dry too quickly and is still ready to use even over a longer period of time.

Orthocryl Lamination Resin 80:20 PRO is a lamination resin for the fabrication of components with a low proportion of resin. It has a lower viscosity than Orthocryl Lamination Resin 80:20 (617H19) but the same mechanical characteristics. Thanks to the lower viscosity the reinforcement material can be penetrated more effectively, allowing air to escape faster from the reinforcement. Hardener and color pastes are easier to mix with Orthocryl Lamination Resin 80:20 PRO.
The reinforcement materials are soaked more effectively when processing with Orthocryl Lamination Resin 80:20 PRO (617H119) instead of Orthocryl Lamination Resin 80:20 (617H19). The air that is pushed out and subsequently rises can escape from the resin during lamination and is not locked into the resin. This increases the quality and stability of the end result.

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