Materials

Lamination Technology

Orthopox lamination resin is a transparent, epoxy-based resin for fabricating thin-walled, sturdy laminates using lamination technology. Thanks to excellent impregnation and bonding to the reinforcement fiber, it offers a very high level of component quality like prepreg technology and a higher structural strength compared to acrylic resins. The curing time of the lamination resin can be controlled by the temperature, and the component can be individually coloured with the Ottobock colour pastes.

Unlike our other resins, the Orthocryl sealing resin is not suitable for laminating. The acrylic resin is only used for sealing and bonding. Combined with fillers, it can be used to produce fillers.

OrthoEpox GreenLine is a sustainable epoxy resin which consists of 50 % renewable raw materials and is used for the fabrication of lightweight, thin-walled yet sturdy laminates in prosthetics and orthotics.

Orthovinyl lamination resin is a vinyl ester-based resin that is easy to process and can be used to fabricate thin-walled, stable laminates.
Due to its structure, it bonds to carbon fibre more effectively than an acrylic resin. This achieves a high degree of stiffness at a low laminate wall thickness, which falls between that of an acrylic resin and that of an epoxy resin.
Nevertheless, Orthovinyl can be processed as quickly and easily as an acrylic resin. The standard Ottobock 617P37&#61;0.150 hardener can be used.

C-Orthocryl is a laminating resin for the production of solid components with a high carbon fiber content in prosthetics and orthotics. The curing time can be shortened by adding Orthocryl laminating resin 80:20 Speed.

Orthocryl Lamination Resin 80:20 PRO is a lamination resin for the fabrication of components with a low proportion of resin. It has a lower viscosity than Orthocryl Lamination Resin 80:20 (617H19) but the same mechanical characteristics. Thanks to the lower viscosity the reinforcement material can be penetrated more effectively, allowing air to escape faster from the reinforcement. Hardener and color pastes are easier to mix with Orthocryl Lamination Resin 80:20 PRO.
The reinforcement materials are soaked more effectively when processing with Orthocryl Lamination Resin 80:20 PRO (617H119) instead of Orthocryl Lamination Resin 80:20 (617H19). The air that is pushed out and subsequently rises can escape from the resin during lamination and is not locked into the resin. This increases the quality and stability of the end result.

Orthocryl 80:20 is the proven classic among laminating resins and is used for the production of components with glass fibre content as well as components with little or no carbon fibre content.
The resin is characterized by its optimal 80:20 ratio for the production of stiff laminates (with 20% of Orthocryl, soft 617H17). Orthocryl 80:20 can be combined with all common reinforcement materials used in orthopaedic technology. The curing time can be shortened by adding Orthocryl Laminating Resin 80:20 Speed.

Orthocryl soft is a soft resin and is used for laminating flexible components such as lashes in hip and knee disarticulations, shaft edges and flexible shaft areas.

The phthalate-free hardening powder marks the beginning of a new generation of materials offering an ideal combination of functionality and occupational health and safety. The hardening powder is less harmful to health than comparable products and thereby improves occupational health and safety in the orthopaedic workshop.
By replacing dicyclohexyl phthalate, which is a substance of very high concern, this hardening powder is far less hazardous to health, and the risk associated with its processing is reduced.

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